Northern Ireland Water is utilizing Samotics’ AI-driven SAM4 system throughout its submerged pump property.
After SAM4 detected a creating fault on this submerged wastewater pump, the pump was lifted for inspection and the Northern Ireland Water team discovered that the claw connecting the pump to the discharge piping was hanging on with just one out of eight bolts.
Initially, the water and sewage companies firm selected Samotics to offer steady perception into the well being, efficiency and energy effectivity of its sewage pumps as a half of a pilot. But after early successes in this system, Northern Ireland Water now plans to roll out the SAM4 system to additional sites to further discover all its capabilities throughout a big selection of pump varieties and processes.
Ensuring the well being of submerged pumps is vital to avoid pricey, disruptive repairs and stop damaging air pollution occasions. But the remote places of the assets can make it onerous to amass high-quality, high-frequency information. SAM4 analyses the present and voltage signals of electric-driven motor techniques using a way called electrical signature analysis (ESA). Sensors are put in within the motor management cupboard, rather than on the pump itself, enabling dependable, remote capture of asset health information. The system permits Northern Ireland Water to detect over 90% of creating failures as much as five months upfront.
In the months following installation, Samotics detected growing faults in two pumps that would have resulted within the complete failure of these belongings. Through early intervention, Northern Ireland Water successfully resolved issues and prevented estimated direct damage to the pumps of over £44,000. Northern Ireland Water additionally minimised the danger of potential air pollution events and their significant environmental impact.
“We selected Samotics and its SAM4 expertise as it’s simple to install the hardware in our current MCC panels, and since the SAM4 dashboard provides us with a lot of helpful info,” mentioned Paul Foley, M&E subject manager at Northern Ireland Water. “For example, SAM4 brought to my consideration points with considered one of our submersible pumps positioned in a busy workplace carpark. This perception helped me to plan crews, problem notifications and permits, as properly as organise a 25-ton crane, which allowed us to lift and inspect the pump at the most optimum time, minimising downtime and sustaining pump resilience.”
Samotics can also be enabling Northern Ireland Water to track pump performance and efficiency in help of its zero carbon strategy. Using SAM4’s real-time pump efficiency curve and vitality monitor, Northern Ireland Water can determine targeted interventions that enhance vitality effectivity with a demonstrable return on funding. This includes optimising operational processes to reflect performance necessities and replacing pumps with extra efficient or applicable fashions to realize cost-savings.
“SAM4 allowed me to build a CAPEX enterprise case utilizing precise pump knowledge,” mentioned Foley. “ pressure gauge 10 bar helped us choose more appropriate, energy-efficient pumps at our problem web site.”
“We are delighted to be supporting Northern Ireland Water in its pursuit of securing long-term water infrastructure resilience,” said Jasper Hoogeweegen, CEO of Samotics. “With SAM4, the staff can now concentrate on utilising real-time, data-driven insights to anticipate faults, enhance performance and reduce carbon emissions of submerged pumps, enabling long-term reliability and effectivity of its critical infrastructure.”
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