WIKA has been an internationally recognised partner for all measurement tasks for many decades. The product portfolio includes pressure, temperature, force and level measurement, together with flow measurement, calibration and SF6 gas solutions. In the next article, we wish to take a closer consider the measured variable of force. These five reasons show why force measurement is of particular importance.
Reason 1: Protection of people and machinery
Protecting folks from harm is the highest priority in any workplace. Likewise, the machinery should remain undamaged so that you can minimise downtime and repairs. In this context, force measurement ensures a safe working environment, especially through overload protection. In cranes, for example, this prevents heavy loads from falling. With construction machinery and robots, however, uncontrolled machine movements are prevented. This makes it possible to work safely, and completely harmlessly, next to and with machinery. In production lines, for instance, the machinery is prevented from pulling, pushing or pressing unchecked, and thereby destroying both components and itself. Another example is port logistics, that WIKA supplies a globally unique, certified system.
Added value: Safe working environment
Reason 2: Ensuring system stability and production safety
Just collecting data isn’t enough. The correct measured values are also required to be able to monitor processes seamlessly. Using force measurement in linear drives, for example, thus improves process control as well as automation, while simultaneously ensuring quality. Force measurement also supplies the right data for the correct functioning of brakes and drives, conveyors, presses and weighing systems. An essential point here is to reduce running costs. The higher the standard of the measured data, the higher the data analysis. The look of an instrument change is thus more precise, in order that changing it prematurily . doesn?t cause increased costs nor does unplanned maintenance cause longer downtimes. The savings in consequential costs alone shell out the dough many times over.
Added value: Full process control
Reason 3: Optimisation of production conditions
The savings potential, and therefore the maximisation of profit, have been completely mentioned in the last section. Only through the optimal usage of materials and machinery can margins be increased. A key issue in manufacturing plants is machine availability. In addition to reducing downtime, the focus is on minimising maintenance costs. Among this are welding tongs. With these, the contact force of the electrodes could be precisely monitored through the use of tension/compression force transducers. In this manner, optimum quality is permanently guaranteed and, concurrently, wear is minimised. Higher profits can be achieved through saving time, for example, when containers are weighed ?on the fly?.
Added value: Maximum profits
Reason 4: Improving product quality and saving materials
The utilization of force measurement in welding tongs ? as explained in the section above ? is a very good example of improving product quality along with saving materials. Force measurement provides the right data for the most accurate process control. Therefore, machine tool wear is minimal. In addition, force measurement offers a great many other areas of application. For example, spreading fertiliser where this action is adapted to the soil conditions is one method to save material. This also protects the surroundings. Furthermore, it is advantageous to know the (supporting) forces functioning on mobile cranes. The automobile? pressure gauge octa of gravity can thus be calculated exactly, which means that the safety margin can be reduced. In this instance, loads can be lifted further, yet accidents, e.g. due to slipping or tipping, can be avoided.
Added value: Lowering costs
Reason 5: Ensuring quality
Finally, the usage of force measurement offers many advantages in the area of quality assurance, which includes already been touched upon. On the main one hand, the machinery could be optimally controlled by registering the force. Alternatively, by recording the values, live and saving them for later use, conclusions could be drawn for specific batches. In addition, probably the most precise force measuring instruments meet up with the highest requirements, for example, in materials testing machinery or in medical engineering. Incidentally, WIKA also offers a DAkkS-accredited calibration service for force measuring instruments.
Added value: Exact measured values
Note
Further information on our portfolio of force measuring instruments can be found on the WIKA website. There you will also find info on our calibration service for force measuring instruments. In addition, our brochure on force measurement: ?Force measurement is a matter of trust? is also available. Do you want to buy force transducers? Inside our WIKA online shop you?ll find some of our standard versions. Should you have any questions about force measurement, please ask your contact person.
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The ELMS1 overload protection saves lives
Force measurement in linear drives