Eclipse Magnetics’ filter improves pump life for KleenOil India

KleenOil India, a producer of industrial oil filtration techniques, has helped to significantly improve the product quality of cold rolling sheets for its metal business shopper, by putting in a FiltraMag+ from Eclipse Magnetics within its annealing course of.
Filtramag’s integral dual move know-how ensures that extraction charges are maximised. – Image: Eclipse Magnetics
The firm had beforehand used a traditional magnetic roller separator to protect its electrolytic cleansing line (ECL) from ferrous contamination. However, with เครื่องมือวัดความดันคือ of just 6000 gauss, the collection efficiency was insufficient and important problems have been occurring with the quality of its finished products.
An ECL is used throughout the steel business to assist clear and strip the surface of the steel sheet of rolling mud by utilizing an alkaline solution. The material passes between electrodes, immersed in tanks containing the electrolyte. Whilst this system is more effective in cleansing chilly rolled steel than standard cleansing processes, the instability of the chemicals can and do cause issues.
Reduced effectiveness
Whilst a magnetic roll separator can supply a level of protection inside these circumstances, its effectiveness can be considerably decreased, resulting in contamination removal between 30-40%. Despite ที่วัดแรงดัน being put in, the alkaline answer was nonetheless heavily saturated with dust particles and was suffering from an unstable PH degree that combined have been resulting in significant rusting during the process leading to scratching of the ultimate product.
Filtramag+ provides nice particle extraction performance inside stainless-steel manufacturing. – Image: Eclipse Magnetics
Filtration effectivity
Effective filtration of the alkaline resolution is paramount to make sure optimal effectivity of the ECL and simply having any magnetic filter or separator just isn’t assured to unravel the ferrous contamination downside. The efficiency of the filtration is dependent upon the magnetic material type, size of the magnet, magnetic energy and in addition the fluid flow dynamics. A low strength magnet or minimal publicity to the fluid will not carry out to the required levels. In this case, 400mg/m2 of contaminant was remaining in the fluid after passing via the magnetic curler.
Prolonging pump lifespan
It is important not only to use the proper product for the method in query, but the larger level of answer protection offers additional benefits, together with prolonging the lifespan of the pump in addition to a reduction in related costs associated to upkeep and wastage. Passing 500 l/min, with over 10,000 l of fluid used in a by-pass manner, the Eclipse Magnetics’ Filtramag+, situated on the return line, decreased contamination in this software throughout the alkaline resolution from 400mg/m2 to only 30mg/m2 by eradicating the fine mud particles that were causing issues.
Filtramag’s high-intensity patented Neodymium magnetic circuits. – Image: Eclipse Magnetics
Ankrish Kapur, director of gross sales and strategy at KleenOil India explained: “The magnetic curler was not providing enough protection to the fluid on this utility, and it highlights the significance of choosing the right methodology of magnetic protection. Due to the fine particles circulating within the alkaline answer, vital rusting was being created in the course of the ECL process that was inflicting harm to the metal sheet. We beneficial Filtramag+, a extremely efficient magnetic filtration system to our consumer as its capacity to take away even the best particles from fluids would considerably enhance the issues that the enterprise was facing. By installing the Filtramag+, our shopper was immediately provided greater ranges of safety towards the damage that were being brought on by the contaminated solution. We work frequently with Eclipse Magnetics high-performance products and at all times see important, optimistic results quickly after installation of the filter.”
Effective magnetic filtration
The Filtramag+ magnetic filter from Eclipse Magnetics presents high-intensity 11,000 Gauss, patented Neodymium magnetic circuits, making it notably effective for use with materials which have decrease magnetic permeability similar to cast iron and tungsten carbide. It is designed for harsh chemical wash methods, with its dual-flow know-how making certain that extraction charges are maximised as ferrous particles are exposed to the magnets twice on a single pass by way of the filter.
As a result of the set up, the corporate is no longer suffering from broken completed parts, has lowered its scrappage and waste, as nicely as prolonging the lifetime of the pump.
Pumping station improves port drainage
Bespoke HVAC solution for helium manufacturing plant
Energy Efficiency
Boulting Ltd improves pump station effectivity
Oil & Gas
ITT Goulds launches pump with filter cartridge
Water & Wastewater
Celeros FT impellers help improve operational life
General Processing
Extending the lifetime of pumps and followers

Scroll to Top