A CLEAR PIPELINE OF INNOVATION: CLASS zero OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, a part of the Atlas Copco Specialty Rental division and a longtime chief within the field of air, nitrogen, energy, circulate (pumps), steam boiler and lighting solutions, recently took a daring determination which has changed the way its buyer – and Rand Air – will strategy future hires of an identical nature.
Working in the petrochemical sector requires important attention to element, with absolute safety at all times imperative. When Rand-Air was approached by a long-standing buyer on this sector for tools to clear a sulfuric acid pipeline sure for decommissioning, they approached the task at hand in an progressive and agile method, developing with a special resolution from those beforehand applied.
“The challenge undertaken was unusual by nature. Our buyer required using an air compressor which may perform optimally in a high-risk, volatile setting. We due to this fact determined that this specific challenge demanded a recent resolution – and a departure from the finest way in which it had previously been approached,” explains Rand-Air seasoned petrochemical trade sales consultant Melanie Lake.
Oil-free air versus nitrogen

“Acid can’t come into contact with any moisture – whether it’s water or oil – because of its extreme volatility. Contaminants may cause hazardous chemical reactions and probably even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off venture. Rand-Air subsequently took the decision to go together with the Class 0 oil-free compressor due to its manufacturing of high-quality, clear, oil-free, and totally dry compressed air.
“Multiple consultations and analyses preceded this project, to ensure that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a stress dew level of minus forty degrees,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this particular customer had at all times used nitrogen to clear their pipelines. By providing the Class 0 oil-free air solution, Rand-Air was able to prove that this was the higher resolution in this case: capable of offer a extra environment friendly solution in a shorter time, and with considerably less potential contamination or security threat.
pressure gauge 10 bar with multiple uses

The first pipeline clearing project using oil-free air turned out to be so profitable that the estimated five day compressor hire, was accomplished in just one. This incredible achievement additional highlighted the operational efficiency of the oil-free compressors selected.
Following the success of the initial pipeline clearing, 4 extra tasks took place during the course of the 12 months, and another is ready for October.
“Efficiency and air purity are the rationale that this specific compressor is the best and most viable resolution for clearing pipelines,” says Lake. Compressors hired by the customer this yr include the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are capable of be effective over large distances. For instance, some of the pipeline initiatives have required air to be pumped through pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, strain drops – which impacts the move. It is important that air is pumped into the tanks at beneath 4 Bar,” Lake explains.
Oil-free compressors have multiple uses. Customers normally only rent them for instrumentation, fermentation and aerating containers that are standard makes use of for these machines.
According to Lake, the reality that these compressors may additionally be used in purposes similar to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even capable of transferring an 80 ton transformer, thanks to its ability to blow up industrial pillows that are then positioned beneath the heavy transformer and floated,” she remarks.
All different capabilities aside, the most compelling cause for the rent of the Class zero oil-free compressor was due to its capability to produce clean, pure, contaminant-free dry air.
Making agility rely

Rand-Air attributes its excessive diploma of buyer success and repeat business to an around-the-clock service and powerful team effort: “We have made ourselves indispensable to so many customers, because of our extremely high standards and substantial industry experience. Whenever there is a want for rental tools, prospects insist on utilizing our solutions and companies – due to our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to its popularity in many industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and offering efficient solutions to customer’s operational needs.
“We are a team which works collectively and supports each other no matter the duty. Our technicians and staff are on name 24/7 to make sure customer service and help. We will always be prepared to go above and past for a customer, looking at their problems from contemporary angles, to search out them one of the best solution potential – ‘clearing the way’ for innovation and improved productiveness,” concludes Lake.
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