SEEPEX is launching a world first at IFAT 2022 in Munich, the place will most likely be presenting the next era of pumps. The industry chief from North Rhine-Westphalia shall be presenting the world’s first progressive cavity pump with mechanically adjustable stator clamping at the main commerce fair for water, sewage, waste and raw materials management.
With the “SCT AutoAdjust”, SEEPEX has perfected its internationally patented and multi-award-winning Smart Conveying Technology (SCT). The specialist for progressive cavity pumps, pump techniques and Digital Solutions as soon as again demonstrates its market management in the area of intelligent and innovative options.
The same applies to the other trade fair shows that includes its “Digital Solutions” and “Smart Air Injection”. SEEPEX might be collaborating within the exhibition from May 30 to June three, 2022, in Hall B1, Stand 215/314, on the Munich Exhibition Center. Analog is becoming digital. “SCT AutoAdjust is one other logical step from the world of analog products into the world of digital pumps and is in terms of its technical design the one considered one of its type on the earth,” says Dr. Stephan Mottyll, Head of Global Product Management at SEEPEX. The Bottrop-based company is constantly growing its digital products and services with ambition and passion. The pump producer combines its digital options with the normal pump business to give its clients extra time for the essentials, cut back costs and simplify processes.
At the world fair for environmental applied sciences on the end of May, international commerce visitors will expertise the premiere of a completely automated resolution with built-in Industry four.zero options. The present premium mannequin range SCT AutoAdjust provides revolutionary innovations in the area of progressive cavity pumps. Wrenches and so on. are now a factor of the past in phrases of maintenance. One click on from a distant location and the stator is back in top shape. The vary, which was developed on the premise of customer requirements, makes maintenance work much easier and subsequently helps to keep away from wasting time and prices. Retensioning ensures fixed pumping capability and high productiveness. SEEPEX guarantees “maximum reliability with absolute operational reliability” and “the shortest, fastest and best maintenance work ever. Productivity is elevated and maintenance occasions are lowered to a minimal – so it couldn’t be any higher.” Compared to pumps without SCT, life-cycle prices are also considerably lowered. SCT AutoAdjust is on the market in a 1-stage and 2-stage version for pressures as much as 8 bar.
SEEPEX has been optimizing its Smart Conveying Technology (SCT) since 2008. The proven design principle: the Smart Stator consists of two halves, so that maintenance can be easily performed by one person. Suction or strain lines no longer have to be removed. With an integrated retensioning system, the clamping between the rotor and the stator could be adjusted for optimal conveyance if the move fee is reduced due to wear and tear. The newest development, the SCT AutoAdjust, now automatically and hydraulically retensions the stator on the push of a button, with out the need for any special instruments. The new SCT AutoAdjust era allows the stator to be retensioned either conveniently from the control room by way of analogue sign lines or digitally through various fieldbus methods. Quick entry on web site at the pump could be achieved through a management panel or by way of Bluetooth utilizing an app for Android and Apple tablets that are already connected to the SEEPEX Pump Monitor.
The SEEPEX Connected Services cloud platform types the interface between sensible pumps, providers and processes. It bundles the data from Condition Monitoring utilizing the SEEPEX Pump Monitor or the customer’s personal SCADA system. This allows targeted evaluations and analyses that can be utilized for process optimization. All collected data is saved reliably and securely in the cloud. The real-time data from the monitoring service present feedback on put on and tear or indicate that spare components are due for reordering soon. Shutdowns are avoided and system availability is increased. ไดอะแฟรม are used for preventive upkeep as outlined within the operating and upkeep instructions based mostly on the operating hours for gearbox oil modifications and calibration of devices. To accomplish this, SEEPEX’s Advanced Analytics program additionally makes use of historic information to enable predictive upkeep forecasting and identification of abnormal circumstances. By combining completely different sensor data, rules may be created to set off alarms. For example, a reduced flow fee at elevated pump velocity in comparison with the pump’s individual calibration curve would point out pump wear. This implies that if unintentional process modifications are displayed, measures could be taken at an early stage. The deeper analysis of all collected pump data additionally enables SEEPEX to make extra accurate life cycle predictions for each pump kind based on an anomaly detection examine.
With “Smart Air Injection” (SAI), SEEPEX provides its custom-made system solution that combines the advantages of two pump applied sciences to move extremely dewatered sludge over long distances in a particularly energy-efficient method. Sewage sludge compressed into plugs could be conveyed up to one thousand meters to its destination using pulses of compressed air within the pipes. For disposal corporations, this different to standard processes can quickly pay for itself. Smart Air Injection (SAI) transports sewage sludge with a dry matter content material of 20-40% over long distances. The revolutionary mixture of progressive cavity pump, extra polymer injection and pulsating compressed air application permits compacted sewage sludge to be delivered in an energy-efficient manner over long distances. This system resolution comes within the form of a package unit, which incorporates the pump, the dedicated control logic, as nicely as the polymer and, if desired, the compressed air parts. This pump may additionally be connected to the Connected Services of SEEPEX as an growth.
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