A CLEAR PIPELINE OF INNOVATION: CLASS 0 OIL-FREE AIR FOR PETROCHEMICAL PIPELINES

Rand-Air, part of the Atlas Copco Specialty Rental division and a longtime chief within the field of air, nitrogen, power, circulate (pumps), steam boiler and lighting options, just lately took a bold determination which has changed the finest way its customer – and Rand Air – will approach future hires of an identical nature.
Working in the petrochemical sector requires important attention to element, with absolute security always crucial. When Rand-Air was approached by a long-standing buyer in this sector for equipment to clear a sulfuric acid pipeline certain for decommissioning, they approached the task at hand in an progressive and agile method, arising with a special resolution from those previously utilized.
“The challenge undertaken was uncommon by nature. Our buyer required the use of an air compressor which may perform optimally in a high-risk, volatile surroundings. We subsequently decided that this explicit project demanded a recent resolution – and a departure from the method in which by which it had previously been approached,” explains Rand-Air seasoned petrochemical industry sales consultant Melanie Lake.
Oil-free air versus nitrogen
“Acid cannot come into contact with any moisture – whether or not it be water or oil – because of its excessive volatility. Contaminants can cause hazardous chemical reactions and probably even combustion,” explains Lake.
The clearing of the first sulfuric acid pipeline – undertaken in 2020 – was meant as a once-off project. Rand-Air therefore took the choice to go along with the Class 0 oil-free compressor due to its production of high-quality, clear, oil-free, and completely dry compressed air.
“Multiple consultations and analyses preceded this venture, to guarantee that the Class zero oil-free compressor would produce air which was sufficiently pure, contaminant-free and dry, at a pressure dew level of minus forty degrees,” she provides.
Prior to Rand-Air supplying the oil-free compressor, this explicit customer had all the time used nitrogen to clear their pipelines. By offering the Class zero oil-free air solution, Rand-Air was able to show that this was the higher resolution in this case: in a place to provide a extra efficient answer in a shorter time, and with considerably less potential contamination or security danger.
Ultimate effectivity with multiple makes use of
The first pipeline clearing project utilizing oil-free air turned out to be so successful that the estimated five day compressor rent, was completed in just one. This incredible achievement further highlighted the operational efficiency of the oil-free compressors chosen.
Following the success of the initial pipeline clearing, four more projects occurred in the course of the course of the 12 months, and one other is set for October.
“Efficiency and air purity are the rationale that this specific compressor is the most effective and most viable answer for clearing pipelines,” says Lake. Compressors employed by the customer this yr include the PTS1600 compressor with a dryer which produces 1600 cubic feet of compressed air per minute.
“Oil-free compressors are able to be efficient over large distances. For example, a few of the pipeline projects have required air to be pumped by way of pipelines of between 2.5 kms to 5 kms. When compressing air over this distance, stress drops – which affects the circulate. It is crucial that air is pumped into the tanks at beneath 4 Bar,” Lake explains.
Oil-free compressors have a number of uses. Customers normally solely hire them for instrumentation, fermentation and aerating containers which are commonplace makes use of for these machines.
According to Lake, the truth that these compressors can additionally be utilized in functions corresponding to clearing petrochemical pipelines, demonstrates their variety: “The oil-free compressor is even capable of moving an 80 ton transformer, because of its capability to explode industrial pillows that are then placed underneath the heavy transformer and floated,” she remarks.
All different capabilities aside, probably the most compelling cause for the rent of the Class 0 oil-free compressor was due to its capacity to supply clean, pure, contaminant-free dry air.
Making agility depend
Rand-Air attributes its high degree of customer success and repeat enterprise to an around-the-clock service and powerful staff effort: “We have made ourselves indispensable to so many shoppers, because of our extremely high standards and substantial industry expertise. Whenever there is a want for rental tools, prospects insist on using our options and companies – because of our stringent security audits, impeccable service and superior technical assistance,” says Lake.
True to pressure gauge น้ำมัน in lots of industries together with petrochemical – Rand-Air has remained true to its ethos and tagline of ‘making agility count’ and providing efficient solutions to customer’s operational wants.
“We are a team which works together and supports one another irrespective of the duty. Our technicians and staff are on name 24/7 to ensure customer service and support. We will all the time be prepared to go above and beyond for a buyer, taking a glance at their problems from recent angles, to find them one of the best answer potential – ‘clearing the way’ for innovation and improved productivity,” concludes Lake.
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